BOBST Electronic Printing – Scaling up the Enterprise

George T. Taft

Mex, Switzerland – Opening a new chapter for label creation. This is a genuine tale which will condition the long run of the label globe.

It all started off with a obvious vision and firm convictions. In printing and changing equipment, the very best goods are the kinds with the minimum number of going areas – the ideal industrial design has the most basic architecture and enables an evolution of technological innovation. Primarily based on these rules and immediately after 4 decades, the Bobst Group is completely ready to open up a new chapter in the label business providing high-quality, productivity and the finest economics with no trade-off.

BOBST did not participate in the to start with electronic wave. But then, again in 2017, the electronic printing Competence Center of BOBST was made. The intent was to examine and deliver the next innovations to renovate packaging creation. A new groundbreaking MouventTM Cluster has been developed over the past three many years and is now deployed in 3 commercially readily available digital label presses – the Mouvent LB701-UV, the Mouvent LB702-UV and the BOBST Learn DM5. It took us three yrs from the thought to the last product and this was worth the time and investment.

The new solutions will assist label converters to handle key soreness points.

Top quality – MouventTM Cluster Technologies

BOBST high-quality is dependent on:
– 4 Fuji Samba Printheads capable of printing native 1200×1200 dpi up to 100m/min
– Condition-of-the-art electronic layer driving the million drops for each 2nd
– Ink conditioning layer where just about every particular person printhead ink provide is shut to the printhead
– Completely automated movement regulation control for each individual printhead ensuring reliable print at high speeds
– Mechanical layer and individual management of each printhead to assure ideal alignment

In addition, with its oneINSPECTION technologies, BOBST offers a distinctive electronic visible management method to guarantee that all labels are shipped with the highest and most constant high quality from the 1st to the final a single, for any jobs and with any operator.

Combining quality and productivity
If you are working with 4 or 6 shades or if you are applying white or distinctive inks, MouventTM Cluster Technology brings together substantial excellent with substantial pace at ranges hardly ever accomplished right before. To further support our declare, we conducted a authentic-existence test. In a single 8-hour change with just 1 operator, we easily accomplished a overall of 21 divided careers utilizing 4 to 6 colours (some with white ink) on 4 different substrates (PP, PPE, clear and metallized). You can see total aspects of the positions in this article. In total, 13 x 2,000-meter rolls were being applied, totaling 26 kilometers of substrates and providing practically 1.3 million labels.

Colour Consistency
Shade regularity throughout career size, work repeats and amongst different equipment and web pages, is just one of the major issues in both conventional and digital printing. BOBST oneECG know-how utilizes highly developed colorimetry technics to examine and digitize colour facts. Digital coloration information is stored as reference and recalled throughout production request. Innovative color algorithms will assign the color facts for up to 6 major hues providing up to 85% of the colour gamut with shade uniformity, up to 100 meters a minute. Digital shade information and facts would make repeat careers quick to regulate and colour regularity throughout the total work generation is confirmed by handbook colour sampling or even with a entirely automatic visual inspection technique for advance manufacturing lines. BOBST oneECG is providing a exclusive shade language that can generate both equally digital and conventional coloration, hence bridging the hole of moving work quickly in between the two printing technologies and enabling seamless manufacturer practical experience throughout all BOBST printing platforms.

Inks and white ink
Inks are inherent to digital printing. Even though we all understand that ink has interactions with the substrate, it has important implications with the print heads, the relevant electronics and the software required to guarantee color consistency.
For a long time white printing was nearly taboo for digital. There is a notion that white is the flexo premise. This was partly genuine – the opacity and the charge in electronic ended up without a doubt not matching expectations for a when. It took some time to supply a answer and now we produce white ink at 70% opacity at up to 45 meters a moment and this is a entire world file in digital printing.

All the Bobst Group inks are a unique formula to deliver the greatest outcomes but additional importantly to guarantee the best TCO. The economics of digital printing are a delicate topic for all converters, and we took the determination to deal with it proactively.

The rise of electronic has been completed in 3 ways: first, digital experienced to produce top quality. Then, electronic experienced to satisfy the envisioned productivity to contend with traditional technologies. Eventually, electronic experienced to supply the appropriate TCO to all over again deliver versus customer expectations. We have labored on these 3 things and we are now major on the 3 categories. You can load all your shorter runs and even prolonged ones and you will be impressed by the price discounts you can crank out on jobs that typically you would set on a flexo push. The new Bobst Team inks are created for inkjet becoming a mainstream know-how and not for specialized niche applications.

The most entire portfolio
Not like numerous suppliers, the Bobst Group can count on all technologies: Flexo, All-In-One and Electronic. We do not thrust one technologies compared to a different – we simply provide methods to enhance the whole creation floor. The just lately declared BOBST Grasp DM5, combining flexo units and the Digital MouventTM Technological know-how print engine, is possibly the finest label push on the marketplace, delivering all variety of labels from the PDF to last rolls. Primary, print, embellish, slash – All-in-A person, All-in-Line. It displays that technology will co-exist and that the shopper demands will be achieved employing the most ideal technologies.

Product sales & Services Organization
To advertise our innovative label solutions in an efficient fashion, we concentration on few countries with a dedicated gross sales pressure and the appropriate services corporation.

The emphasis will support purchasers to embark on the digitalization of mainstream label output.

The Bobst Team has 6 devoted salespeople in Western Europe and United states of america. We are also growing our existence as the desire for label digital printing is growing in RSA, Baltics, Brazil, NZ & Australia.

Demonstration Centers
To help customers to see and contact the new label current market fact in which electronic is turning out to be mainstream, we have four Demonstration Centers: Mex (our headquarters in Switzerland), Barcelona (Spain), Firenze (Italy) and Atlanta (Usa). And we provide personalised virtual demonstrations on request accommodating shopper demands, time zones and languages.

Customer achievements and pleasure
We shut 2020 with far more than 20 presses bought. Some buyers have multiple presses and all of them are finding that they can now do matters that ended up beforehand not achievable, to fulfill their clients’ demands quicker in a financially rewarding manner.

Summary and outlook
In 2021 we will scale up the small business even further and we think we are at the tipping level for a new chapter in the label marketplace to be published. The Bobst Team sets new benchmarks in velocity, excellent and charges. We give the widest product or service portfolio across Flexo, All-in-One and Electronic platforms. We did what we claimed, and we are completely ready to shape the foreseeable future of label output.

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